Saturday, January 21, 2012

SM1 Sports Car

I've been busy the past few months, but I'm finally getting back to working on the car.  While I haven't worked on much of anything tangible during my hiatus, I have been mulling over the idea of going with a two-seater vs. a single-seater.  I've just about convinced myself that it is the way I'm going to go.  My main concern was packaging everything together in a way that made sense, while still maintaining the styling that I want.  On that note, I wanted to play with the bodywork some to see how it will fit together with the chassis I currently had drawn up.  So I printed a side view drawing of the main assembly file and drew some hypothetical bodywork around it (for reference, each grid block is 6" x 6"):
It seems like it will work, but as you can see I noted a few things to change after I had let it sit for a while.  In the meantime, I also widened the chassis to hold two people.  Additionally, I lengthened the wheelbase and pushed the driver and passenger slightly forward in the chassis.  I then printed out another side view with the new two-seater chassis and repeated the process:
It looks better, so I decided to draw a top view to see what that would look like:
It turned out well, and I'm starting to like the two-seater idea.  Of course, I'll have to see it in 3-D before I really decide, but it's heading in the right direction.  I would have done it in CAD right away, but I've found I can change things much quicker and it feels more natural on paper; plus it's fun.  I'll probably leave the drawings alone for a couple days and then come back and see if there is anything I would change after giving it some thought.  In the meantime, I'll continue browsing the internet to see if I can find a reasonably close CAD model for the LS# engine.  I would have thought that would be somewhat easy to find, but I was wrong.  If anyone out there in Internetland wants to help out, feel free.  Otherwise, I think I'll be making a trip to a junkyard to try and take some measurements myself.
Yeah, so it's been a while... haven't gotten around to doing much CAD lately.  Hopefully, I should have some progress on the engine mounts in short order.  And while we're on the subject of engines, I've been having some naughty thoughts about making a switch of engine choice...
Ls3engine
Chevy LS3
Now, I know what you're probably thinking, but there may actually be some practical benefit to be had here.  Those that have ever driven a high-revving light weight car (like an FSAE car, for example) on the street know that they can be uncomfortably twitchy on the throttle if the engine tune doesn't deliver a smooth torque band.  You hit a bump, the revs jump, and suddenly the back end decides it refuses to cooperate with you.  The LS3 is nearly the polar opposite.  It delivers a heavy torque, but it's very smooth and comes in at low RPM.  Certainly, there is no doubt that shoving ~400hp into a car weighing 1000 lbs. could be quite a machine to handle, but as I have mentioned previously, my original intention was to build a two seater car, but I was worried that a little 1.3 L bike engine wouldn't be quite up to the task.  Besides, what wouldn't be fun about driving a car with a Corvette engine in it that weighs about half that of a Corvette?  I can practically feel my face sliding off my skull already.  :)
Going back to the closed-cockpit vs. open-cockpit debate, I'm leaning strongly in favor of the former, especially if the car will be driven on the road.  As I mentioned previously, there are a few down sides to going this route, but most of them are mere nuisances in the design stage and won't present any real difficultly.  The only real downside is a slightly longer egress time, but it's worth it if it means I won't get hit in the face with a rock while I'm driving.  I think Felipe Massa would agree with me:
So I've been tweaking the CAD model to see how the change in body style could be accomplished.  For aerodynamic drag purposes, it makes sense to have the driver closer to the front of the car so that the roof line can taper back to the rear bulkhead, and reduce boundary layer separation to an extent.  To do this, I have kept the wheelbase of the car the same, but repositioned the front and rear axles relative to the driver. ca  This may be advantageous, but it may present a simple option for making the engine easily removable while still maintaining frame rigidity (which is easier said than done).  I should have something to show regarding this in a couple days.  In the meantime, below is a picture of the previous chassis layout followed by the new layout.  You may notice the addition of some tubing around the driver.  More on that in a couple days, as well...
Old
New
Of course, at this point, the wheelbase and track widths are not set in stone.  I'll still need to do some analysis to see if I would consider changing them, but for now they are at least in the ballpark, so this should give me some idea of how things can be laid out.  I've been feeling motivated to work on the design lately; there is something about all the new F1 and Le Mans designs being released that gets the creative juices flowing.  I can't wait for the F1 season to start.  Also, I may be acquiring some sponsorship funding (i.e. I may be finally finding a job) soon.  I really can't wait for that.

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